A Fully Automated Assembly Line
Product Features
No. | Customer Picture | Component | Specification | Drawing received | Sample received |
1 |
| Barrel | No | No | |
2 |
| Cannula | No | No | |
3 |
| Front Cap | No | No | |
4 |
| Gasket | No | No | |
5 |
| Plug | No | No | |
6 |
| Back Cap | No | No |
1 |
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| 360Parts/Min |
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1.3 Assembly and process steps
1.4 Machine layout
1.5 Machine process stations
No. | Stations | Comments |
A01 | Feeding the barrel | By centrifugal and Elevator |
A02 | Plasma treatment | |
A03 | Checking the existence of the barrel by fiber and Rejecting the Jig without full barrel to the manual feeding area | |
A04 | Feeding the cannula | |
A05 | Checking the existence of the cannula by fiber and Rejecting the Jig without full cannula to the manual feeding area | |
A06 | Gluing | UVglue |
A06 | Procuring | |
A07 | Enter oven | |
A08 | Out of oven | |
A09 | Change jig of Area A to jig of Area B | |
A10 | Jig of Area Are flow | |
B01 | Change jig of Area B from jig of Area A | |
B02 | CCD check burrs,the Invert and Verticality of the cannula | |
B03 | Siliconizationa and blow for the cannula | |
B04 | Blockage test for the cannula | |
B05 | Rejecting the NG parts | |
B06 | Feeding the front cap in place | |
B07 | Checking the existence of the front cap by fiber and Rejecting the Jig without full front cap to the manual feeding area | |
B08 | Hotting one point of the front cap | |
B09 | Change jig of Area B to jig of Area C | |
B10 | Jig of Area B reflow | |
C01 | Change jig of Area B from jig of Area A | |
C02 | Barrel siliconization | |
C03 | Feeding the gasket | |
C04 | Feeding and Assembling the plug | |
C05 | Lifting the plug | |
C06 | Checking the existence of the gasket | |
C07 | Pressing the plug | |
C08 | Rejecting the NG parts | |
C09 | Feeding and Assembling the back cap | |
C10 | Pressing the back cap | |
C11 | Checking the existence of the back cap | |
C12 | Rejecting the Jig without full back cap to the manual feeding area | |
C13 | Good parts unloading |
1.6 Technical data
Item | Parameter | Item | Parameter |
Power | 15KW | Voltage | 380V-50Hz |
Pressure | 0.5-0.7MPa | Nominal Output | 22,000PCS/Hour |
Machine size(L x W x H) | 13.5 x 6.7 x 2.1m | Weight | 5,000KG |
Reject ratio | ≤2% | Number of operators | 3-4 |
1.7 Hardware
Item | Brand | Item | Brand |
PLC System | Keyence | Touch Screen | PRO-face |
Servo System | Panasonic | Vision System and devices | Keyence |
Photo Electric Sensors | Leuze | Pneumatic Components | SMC |
Main Specification
1.5 Machine process stations
No. | Stations | Comments |
A01 | Feeding the barrel | By centrifugal and Elevator |
A02 | Plasma treatment | |
A03 | Checking the existence of the barrel by fiber and Rejecting the Jig without full barrel to the manual feeding area | |
A04 | Feeding the cannula | |
A05 | Checking the existence of the cannula by fiber and Rejecting the Jig without full cannula to the manual feeding area | |
A06 | Gluing | UVglue |
A06 | Procuring | |
A07 | Enter oven | |
A08 | Out of oven | |
A09 | Change jig of Area A to jig of Area B | |
A10 | Jig of Area Are flow | |
B01 | Change jig of Area B from jig of Area A | |
B02 | CCD check burrs,the Invert and Verticality of the cannula | |
B03 | Siliconizationa and blow for the cannula | |
B04 | Blockage test for the cannula | |
B05 | Rejecting the NG parts | |
B06 | Feeding the front cap in place | |
B07 | Checking the existence of the front cap by fiber and Rejecting the Jig without full front cap to the manual feeding area | |
B08 | Hotting one point of the front cap | |
B09 | Change jig of Area B to jig of Area C | |
B10 | Jig of Area B reflow | |
C01 | Change jig of Area B from jig of Area A | |
C02 | Barrel siliconization | |
C03 | Feeding the gasket | |
C04 | Feeding and Assembling the plug | |
C05 | Lifting the plug | |
C06 | Checking the existence of the gasket | |
C07 | Pressing the plug | |
C08 | Rejecting the NG parts | |
C09 | Feeding and Assembling the back cap | |
C10 | Pressing the back cap | |
C11 | Checking the existence of the back cap | |
C12 | Rejecting the Jig without full back cap to the manual feeding area | |
C13 | Good parts unloading |
1.6 Technical data
Item | Parameter | Item | Parameter |
Power | 15KW | Voltage | 380V-50Hz |
Pressure | 0.5-0.7MPa | Nominal Output | 22,000PCS/Hour |
Machine size(L x W x H) | 13.5 x 6.7 x 2.1m | Weight | 5,000KG |
Reject ratio | ≤2% | Number of operators | 3-4 |
1.7 Hardware
Item | Brand | Item | Brand |
PLC System | Keyence | Touch Screen | PRO-face |
Servo System | Panasonic | Vision System and devices | Keyence |
Photo Electric Sensors | Leuze | Pneumatic Components | SMC |
+86 139 1863 8349
+86 21 5839 9546
+86 21 5839 9546
HQ Add.: Room 1601 Haibo Bldg.| No.101 Nanmatou Road | Pudong New District Shanghai 200125 China
Manufacturing Facility Add.: No.26 Huashan Middle Road, Changzhou, Jiangsu Province 213022 China
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